Johnson & Johnson
Technical Project Manager | Programme-Level Leadership
Johnson & Johnson — Automation & BMS Transformation
Senior Technical Project Manager | Programme-Level Leadership
February 2023 – Current
Leading major projects within a large-scale Building Management Systems (BMS) Replacement Programme in a GMP/GxP-regulated pharmaceutical manufacturing environment.
Alongside project delivery, I have progressively taken on programme-level leadership responsibilities across governance, prioritisation, cross-project dependencies, stakeholder alignment and execution.
I played a key role in establishing the programme from its early feasibility phase, including project definition, CAPEX planning, business case development, funding approval, governance, delivery strategy and cross-project standardisation.
The programme involves the brownfield migration of legacy Priva-based BMS installations to Honeywell HC900 Process Automation Controllers with EBI visualisation, while maintaining operational continuity across manufacturing facilities, cleanrooms, laboratories and other critical environments.
Key responsibilities & contributions
- Setting up and leading BMS replacement projects from feasibility and project definition through engineering, implementation, commissioning and operational handover
- Driving programme governance, prioritisation, cross-project dependencies, delivery controls and stakeholder alignment across multiple projects
- Leading feasibility assessments, CAPEX planning, business case development, CAR preparation, funding approval and budget management
- Coordinating multidisciplinary engineering, automation, operations, quality, system owners, suppliers and other stakeholders
- Managing Honeywell and subcontractors across engineering, automation, panel building, testing and commissioning
- Establishing User Requirement Specifications (URS) and coordinating baseline surveys of existing Priva cabinets, field instrumentation and installed system configurations
- Managing the development and review of engineering deliverables including DVLs, P&IDs, tag lists, alarm and parameter lists, functional design documentation, panel drawings, graphics and FAT/SAT documentation
- Coordinating system-owner review and approval of engineering documentation and operator graphics
- Managing technical interfaces, dependencies, risks, priorities and decision-making across multidisciplinary workstreams
- Coordinating FAT of new control cabinets and automation solutions at supplier facilities
- Planning and coordinating brownfield cutover activities, including replacement of existing Priva cabinets with new Honeywell control cabinets
- Leading SAT, functional and performance testing following installation and migration
- Driving lessons learned, standardisation and knowledge transfer across projects within the programme
- Maintaining GMP compliance, operational continuity and manufacturing reliability throughout execution
Environment & expertise
- Pharmaceutical manufacturing
- Building Management Systems (BMS)
- Honeywell HC900 Process Automation Controllers
- Honeywell EBI
- Priva-to-Honeywell migration
- Industrial Automation & OT
- Brownfield transformation
- Technical Project Management
- Programme-Level Leadership
- Programme Governance & Delivery
- CAPEX project lifecycle
- Engineering governance & stakeholder management
- Supplier & subcontractor management
- URS / engineering documentation
- FAT / SAT / commissioning
- GMP / GxP / GAMP 5 principles
- Operational handover